A Structure

steel-lattice.jpgEvery project, no matter whether it is big or small, begins with that first step. I had several months of communication via email from a design firm in Florida.  Could we build a pair of large scale pergolas for one of their clients?  The emails flew back and forth regarding the design and dimensions.  8 weeks ago we had a call.  The principal in this design firm would be flying up the following day to see Detroit Garden Works, and our operation at Branch.  We were happy to oblige.  Our design client was charming and discerning-that part was obvious.  As a result of that meeting, Buck had 2 very large garden structures to build.  A project of this size started with the first step.  The cut steel stacked on a pallet pictured above represents some 960 pieces of flat steel that would form the lattice pattern for both structures.

steel-pergola.jpgThe pergola roofs would be curved.  Gracefully curved. Curving substantial tubes of steel involves a process that is anything but graceful.  The proper tools and a measure of brute force more accurately characterizes the work.  Any big project that comes along asks for a person in charge who can imagine, and engineer-that would be Buck.  I sent this progress picture to our client early on.  These 8 pieces of steel would become a pair of roof structures.

steel-garden-ornament.jpgSo much engineering precedes the actual construction.  Buck figured out how to build these large garden structures such that they could be shipped.  As few pieces as possible means that the reassembly on site would be straightforward.  The frame of this short side panel is actually 3 pieces which would be unbolted for crating and shipping.

lattice-panel.jpgThe leg and beam panels were finished in a lattice pattern.  Three Branch fabricators welded the side panels lattice in tandem-from the ends to the middle.  The order of events, and the community action of an associated group of welders, is more critical than you might think.  The tremendous heat generated by welding can stymie the most careful design and planning.  Happily for this project, Buck had it all in hand.

finished-panels.jpgThe side panels for this pair of pergolas have been done for a few weeks. They are beautifully and precisely made.

pergola-roof.jpgThe construction of the roofs came last.  Those curved pieces of steel contructed weeks earlier were welded into place.

steel-garden-structure.jpgPrior to the finish of the roof, Buck put one structure together.  He needed to be sure that everything fit true, square and tight.  The orange apparatus you see on the ceiling in the picture above is a bridge crane.  The arm of the crane can move the block and tackle of the crane from one end of the studio to the other.  And up and down.  This makes it possible to handle the construction of very heavy objects.

finished-structure.jpgThe weight of this pergola?  Close to 2800 pounds.  I did take lots of pictures yesterday, as this may be my only chance to see this all put together.  I can imagine that once placed in a landscape, these structures will be stately and beautiful.  We are always appreciative when a client sends pictures of the things we make at Branch in the garden, but we don’t always get them. These will go to a private garden.

steel-pergola.jpgThe first day I walked into the building that would become the Branch Studio, I worried that I had bought place much larger than I would ever need.  Yesterday it occurred to me that the size of this building had not only inspired the imagination of our group, it enables us to take on large projects. The ability to produce work on this scale doesn’t come fast or easy. We had to grow up into it. There is an investment to be made in equipment and tools.  But more importantly, there are those talented and hard working people who are able to work together as a group towards a common end.  There’s lots of listening, and lots of teaching.

steel-roof.jpgOnce the pergola was all put together, I saw cellphones come out.  There were a lot of pictures taken.  A sense of accomplishment and pride was in the air.  As for Buck?  Once he saw what he had designed, engineered and built go together perfectly, he was one very happy man.

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The last roof was finished yesterday. Are all these guys at home relaxing? No. They are at work today for a half day, building the steel cradle/ crates that will hold the pergola roofs during transport.  The crates are necessary, as the roofs are too wide to ship flat. It won’t be long now when a 48 foot long flatbed truck will back into the studio, be loaded, and haul these structures to Florida.  Well done, Branch Studio.

The Roundabout

new-house.jpgBig houses on very small properties-a given, in urban areas.  A very small property that is hosting a very large house presents a special set of design considerations.  The entire space is  instantly visible.  This makes it very difficult to create a sense of mystery, or discovery.  There are few opportunities to create “rooms”, each with their own distinct atmosphere.  There is a single view, and few options to generate other views.  It is easy for a large structure placed in a small space to look uneasy or unsettled.  Big buildings loom over small spaces.  They block the light.  They are the dominant landscape feature with a capital L.

concrete-aggregate-driveway.jpgThis particular property is very narrow.  Critical to a successful landscape design is an assessment of how the house sits relative to the grade.  This house is set very high, given that the client wanted window wells that would add light to the basement level rooms.  This meant that a retaining wall and curb was necessary to create a driveway which is level.    A driveway would necessarily be a big feature of this landscape.  There is no room to make it a secondary feature.  Given the stone on the house, I designed a concrete aggregate driveway with a stone curb.  Why so much fuss over a utilitarian feature?  When the driveway occupies a big part of the front yard landscape, that driveway needs to be functional and beautiful.

 

landscape-design.jpgI like a front walk which begins at the sidewalk, and ends at the front door.  That route may be direct, or meandering.  It is also nice to have a walk from the driveway to the front door.  This is a matter of convenience.  The idea of pair of walkways in this small space seemed overpowering.  I was thinking about a landscape which would be based on an ellipse.  Much like a roundabout that enables traffic to flow, without stopping and starting.  Though I am nervous approaching a roundabout, I find the process goes smoothly once I am in it.  A gravel ellipse would touch the concrete aggregate drive such that a path from the drive to the front door would be visually unobtrusive.

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The gravel ellipse would be bordered on each side by garden.  This would help to keep the gravel surface out of view from the street.  The elliptical ring with the blue handled  flat shovel pictured above would have a gravel surface.  The innermost ring would be grass.

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The property had been overrun with trucks over the course of the construction of the house.  Given that the soil had been compacted to an extreme, we dug into it with pick axes and shovels.  We would eventually work some compost into the soil, but I subscribe to the idea that plants will thrive if they like the existing planting conditions.

elliptical-fountains.jpgA pair of half elliptical fountains would be installed in the center of the garden. As much sculpture as fountain, they provide a focal point for the landscape. They could be planted with water plants, or not.

 

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The big gestures are strongly horizontal, in contrast to the strong vertical lines of the house.  Once the arcs of Hicks yews adjacent to the house have a chance to settle down and grow in, they will be maintained at a height below the ground floor windows. The gravel path from the drive to the front door is already invisible from the street. The yew, boxwood, and a pair of DeGroot Spires arborvitae will provide evergreen interest over the winter months.

lawn.jpgThe garden adjacent to the lawn features plants that grow three feet tall, or less.  This garden will be dominated by peonies.  Beautiful in bloom, the make compact and glossy leaved shrubs that look good all summer.  The plants are spaced such to permit the additional of taller growing annual plants.

landscape-design.jpgThere is a mix of plants. The outside garden will be taller, once it grows in.  The Little Lime hydrangeas grow 4-5 feet tall, as will the roses. Russian sage and shasta daisies are bordered in the interior by stachys hummelo and Visions in Red astilbe.    This garden will provide a sense of privacy and intimacy for the inner fountain garden.  Adjacent to the sidewalk, a buffer of lamb’s ears and moss phlox. On the lot line, a single Vanderwolf’s flexible pine, a few magnolia stellata, and a grouping of fothergilla gardenii.  A few lilacs, a favorite of the client, were placed where they would have room to grown.  The lilacs are faced down with lespedeza.   Euonymus “Moonlight” is planted behind the yews.  A stand of “Goldner’s Bouquet” daylilies were planted on the south side of the house.

elliptical-fountains.jpgBordering the fountains, a frame of sedum John Creech will help to keep the lawn mower at bay.  Interestingly enough, it is remarkably tolerant of the overspray from the fountains.  This landscape has only one organizing idea.  But rather than a beginning and an end, there is a roundabout.

schematic-=landscape-plan.jpgA schematic landscape plan is a simple series of shapes that indicate what goes where, and how one travels from one place to another.  If the landscape plan works well on a structural level, then the additional of the plants will bring a sculpture to life that is pleasing to the eye.

The Music In The Background

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I have devoted several posts to Branch in the past week.  Over the winter, we designed and made a catalog detailing all of the products we made.  I had the idea to introduce our made in America ornament for the garden to a broader audience.  I felt we were ready.  The past 10 years has had its successes, and most certainly setbacks and failures.  Bringing a hand made object to market takes a lot of time.  There are mistakes made every step of the way.  Solving problems creatively is not about minutes.  It is about months, and years.  As Seth Godin said, “all boats leak”.  No matter the best of intentions, it takes time and effort to hone a design and a manufacturing process such that your product stays afloat, the majority of the time.

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We were a new company that needed time to get our house in order.  Given that we are just about at 10 years sorting out who we are, and who we hope to be, I think we are ready to introduce ourselves to other people, in other places, who love the garden.  Most of that introduction via our print catalogue is visual.  But we printed a few paragraphs about who we are, and where we come from.  Much of that commentary had to do with where we are from-the rust belt.

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Our work in steel is grounded our history and experience.  I grew up in Detroit. I rode my bike to JL Hudson’s downtown, now and again, for a chocolate soda, when I was 12. And again when I was 14, 15, and 17. The gritty city-everything about that bustling urban downtown enchanted me.  I biked it.  This means I was on the ground floor whizzing by every factory and shop for 22 miles from my home. Those experiences made a big impression.  There are many many things I cannot remember, but I do remember the city. So much to see.  So much energy. The growing I could see every place I turned-loved that.

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I so admire and appreciate the sculpture produced by the automobile industry.  There was a time when Detroit made the issue of transportation an art.  I am not such a fan of horsepower and speed as Buck is.  I like the shapes.  I love that the design is beautiful, functional, and made to last.   Manufacturing is an idea that not only interests me, it is part of that music that plays in the background no matter what I am doing.   Buck grew up in Texas.  His grandfather was a carpenter.  His father was a riveter at General Dynamics in Texas, in his earlier years.  He became head of production some years later, until his retirement. If you are not familiar with General Dynamics, they were and are a huge defense contractor. They built the F-111, and the F-16 fighter jets.  His Dad supervised the building of jets.  Buck comes from a long line of makers, whose work involved steel and wood, and whose work involved great precision and exacting standards of construction.

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The music in one’s background-what is that?  Simply stated, every person comes with an attitude, instincts, a history, a point of view, a skill set, a mind set, an aura that that makes for a particular music that plays in the background while they work.  The fabrication of the Branch boxes, Italian style vases, pergolas, and fountains are infused with the music playing in Buck’s background.

pergola-under-construction.jpgThis pergola involved making very thick steel tubing conform to a round shape.  The accumulation of a lifetime of fabricating skills, and a love of both geometry and industry is evident in all of the work he produces.  His spheres are riveted.  His pergolas are bolted together, so they can be broken down and shipped.  They also have that industrial aura about them that recalls the history of structural steel buildings and bridges.

Shinola-runwell-watch.jpgThe moment I became aware of the Runwell watch, being manufactured in Detroit, by Shinola, I knew I had found the perfect birthday present for Buck.  Everything about their philosophy, mission, and devotion to quality I knew would really appeal to him.  But most of all, the watch is a very precisely and beautifully handcrafted instrument-made by a company in Detroit.  http://www.shinola.com/

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Precision made, by hand, in Detroit.  This is music to my ears.

At A Glance: Recent Work

raised-steel-planter-boxes.jpgThis has been a very busy summer season for Branch.  To follow, pictures of a few of our early summer projects.  How pleased we are to have clients in our area.  And clients afar- northern Michigan, Chicago, Illinois, Texas, Connecticut, Florida, New York City, Long Island, California, Virginia, Louisiana, and Oregon.  This project in Grosse Pointe Michigan-raised planter boxes to be planted with cutting flowers.

Branch-Hudson-tapers.jpgmedium Hudson tapers

custyom-fountain-in-progress.jpgcustom fountain cistern under construction

Hudson-boxes.jpgHudson boxes

Drost-Landscaping.jpgBob Drost from Drost Landscaping in Petoskey.  He personally picked up 10 special order contemporary Branch boxes for a job last Sunday.

white-oak-and-steel-orangerie-boxes.jpgOak and steel orangerie boxes

elliptical-fountains.jpgA pair of elliptical fountains designed and fabricated for a landscape for a new house .

plant-stand-for-herbs.jpgLarge Branch plant stand for pots of herbs

custom-Hudson-fountain-cistern.jpgCustom sized Hudson style fountain with pump housing ready to be galvanized for a client in California

hemispherical-fountain.jpgUp side down hemispherical fountain, just about ready to be shipped to California

Hudson-boxes.jpgSteel Branch boxes and plant climbers-planted for the summer

large-Hudson-tapers.jpgLarge steel Hudson tapers ready to plant at a long lakeside country driveway

custom-curved-Hudson-planters.jpgHudson boxes custom made to fit a curve in a terrace

reproduction-Belgian-planters.jpgThese reproduction Belgian boxes in white oak and lead-we sent them to Florida a week ago.  Branch is busy.  Love that.